Glass Barrier Plug
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Autofill Sub

The TCO Autofill Sub is a downhole completion tool designed to allow the tubing to self-fill with well fluid during run-in-hole (RIH), thereby simplifying operations and eliminating the need for external fluid-filling systems. Installed above a glass plug such as the TDP-PO, the Autofill Sub provides a temporary open flow path between the annulus and the inside of the tubing string. This allows the completion string to fill naturally with well fluid as it is lowered into position.

When the completion reaches depth, hydrostatic and surface pressure activation closes the flow path – creating creating a reliable VO barrier that maintains well integrity and allows activation of the glass plug below under pressure.

The Autofill Sub is designed to operate in high-temperature and pressure environments (up to 5,000 psi) and can be built from material configurations suited for the well conditions to provide durability, corrosion resistance, and performance consistency. Once the sleeve has closed, it provides a permanent seal that isolates the tubing from the annulus pressure.

Designed to integrate directly into the completion string, the Autofill Sub enhances TCO’s portfolio of completion technologies, providing a fully compatible solution that complements our laminated glass plugs. This allows operators to execute safer, faster completions while reducing dependence on third-party autofill systems.

Features

Benefits

Applications

Six Inlet Nozzles for Efficient Annulus-to-Tubing Self-Filling During RIH 

Pressure-Activated Sliding Sleeve Closure 

Dual Elastomer Sealing Elements for High-Integrity Isolation 

Shear Pins for Controlled Sleeve Actuation 

Snap Ring for Permanent Sleeve Locking in the Closed Position 

Optional Closure via B Shifting Tool (Standard Industry Tool) 

ISO 14998 VO Certified 

Enables Tubing Self-Filling, Reducing Rig Time and Operational Complexity

Forms a Permanent, High-Integrity Barrier Once Closed

Fully Compatible with TCO’s Laminated Glass Plug Systems

Enhances Safety and Efficiency by Minimizing Dependence on Third-Party Autofill Systems

Provides Durable, Corrosion-Resistant Performance Tailored to Specific Well Conditions

Tubing Self-Filling During Run-In-Hole Operations

Completion Strings Utilizing Laminated Glass Plug Systems

Subsea and Deepwater Completions Where Rig Time and Efficiency Are Critical

Wells Requiring Barrier Formation Without Post-Installation Intervention

Integration Into Full-Bore Tubing Strings With Premium Thread Connections

Self Calibrating Cycle Open Toe Valve

Our Self Calibrating Cycle Open Toe Valve eliminates the need for tubing conveyed perforation of the toe stage and enables a full pressure casing test without a time limit. The intervention less activation is controlled by pressure cycles at surface. After a predetermined number of cycles, the valve activates allowing infectivity into the formation.

The self-calibrating feature eliminates the need to change burst values based on depths and pressures. Multiple valves may be placed and opened simultaneously to act as a frac stage or independently to avoid pressuring out due to debris. The toe valves may be used in both cemented and open hole completions.

Technical Specifications

No time limit on casing pressure test

Torque through mandrel

Tested to over 15,000 psi burst at temperature

Multiple valves can be placed to simulate 1st stage frac clusters

Redundant opening mechanisms

Cemented and open hole completions

Activation with pressure on the casing improves connectivity to payzone compared to opening on release of surface pressure

Independent of TVD or formation pressures

Case Studies

Middle East
TDP-3 plug saves operator $6 million
Middle East
Enabling reliable lower completion
Middle East
TDP-PO saves costly rig hours

Get in touch

Our global presence means we’re ready to implement our solutions whenever and wherever you need them. Get in touch with a member of our team today.